Introduction to the circular unpowered drum production line

This production line is suitable for producing various electronic products. The overall size of the assembly line is L1200 * W1500 * H750/2000. This line has a size of 12 meters and can be used for fabric on one side

Set up about 10 workstations, each with an appropriate size allocation, and the workstation configuration can be temporarily changed according to production requirements. The main support of the wire body is made of industrial aluminum profiles, and the specifications of the support are

40 * 40 * 1.5mm thick profile, the roller guide rail is made of 40 x 80 aluminum profile, and WeChat does not use a dedicated 40x70 guide rail. The first reason is that there needs to be a support section above the production line,

The second reason is because 40 × The 80 aluminum profile is stronger and more stable than the 40 by 70 aluminum profile. So we adopted the four zeros × 80 aluminum profile guide rails. This production line is

The circular production line is equipped with a universal ball platform at both ends. The gland is usually equipped with LED lighting. Socket. Each workstation is equipped with a balancer. Equipped with a process dashboard. Every workstation has

Material layer. The electric batch lifting rails are arranged above both sides of the production line. The production line is equipped with a total of 20 tooling boards, which perfectly cover the entire production line. Production line when not flowing

It can be used as a fixed workbench. And as long as the tooling board flow workbench is turned into a circular reverse or forward production line. The production line drum is 60

A drum of 500. There are five brackets per meter on the production line. Each bracket is equipped with a height adjustable corner cup. The bottom surface of the foot cup is made of rubber blocks. Prevent scratches caused by friction with epoxy resin floors.

The workbench is designed for anti-static purposes. The tooling board is equipped with an anti-static wristband and anti-static rubber, paired with anti-static rubber. Thus achieving the function of anti-static.

The following is a detailed diagram of the universal ball eye.

The diameter of the bull's eye ball is 25 millimeters. Coincidentally, the friction noise with the bottom surface of the tooling board is the smallest. Smooth scrolling. The material is stainless steel, which can bear more weight. Compared to longer ones

Service life. The universal ball platform has a gap of 75 millimeters between each buttonhole. Coincidentally arrange the complete number of bull eyes. The fixation of the universal ball is achieved by fixing it with wooden screws and wooden boards. Russia

The length must exceed the base plate. Install nuts at the rear of the base plate. Thus achieving a stabilizing effect.

The following image is of the universal ball platform, viewed from a distance.

The width of the universal ball platform is exactly the length of the tooling plate. Four zeros on both sides of the universal ball platform × Eight zero guide rails. The guide rail is equipped with anti-static adhesive strips inside. The function of the adhesive strip is to prevent

Dust, inside the groove of the aluminum profile. And it looks more beautiful and generous. The universal ball platform should not only be aesthetically pleasing but also consider its stability. Because the tooling board often interacts with the universal joint

A violent collision occurred at the edge of the ball platform. So the design of the platform should follow the principle of stability and solidity.

The following figure is the overall diagram of the production line.

The level of a production line lies in the straightness of the entire production line after assembly. After some production lines are installed. There will be an S-shaped effect on the surface. And the life we produce across the sea

The production line is always close to a straight line. The error in straightness shall not exceed five millimeters. Its height error does not exceed five millimeters. The workbench is designed in three layers. First layer. For the workbench. Section

The second layer is the material level. The third layer is the top surface. The height of the material layer seems unimportant. Actually, it greatly affects the use of the entire production line. Efficiency when using the production line with employees.

The height design of materials should not only consider the processing and installation of the entire production line. It is also necessary to consider the convenience of employees when handling materials in the material layer. We also need to consider ergonomics

Learn. We cannot make it too high or too low. If it is too low, it will affect the transportation of materials and affect their handling. This time, we will install the socket on the side of the material layer

Customer needs. Placing the socket on the side of the material layer is beneficial for us, as it is convenient for wiring and for customers to plug and connect. It's also easy for us to install

The following diagram shows the detailed diagram of the tooling board and the production line guide rail.

The above figure fully demonstrates the connection method between the drum and the guide rail. All drums on this production line are unpowered drums. The surface of the drum is galvanized. The shaft diameter of the drum is 12 millimeters outside

The surface diameter is 60 millimeters. Using standard bearings. In this industry, there is no power, and drums are usually stamped bearings. The advantage of Central Asian bearings lies in their price. The disadvantage is that it affects usage

Lifespan. So this time we used standard bearings. The connection between the drum and the guide rail is through the connection plate of the upper support roller on a regular belt production line. The benefits of using a roller connecting piece are

For the convenience of adjustment, the gap between the drums and the relative height of each drum should be adjusted. This will reduce the noise. And increase rolling efficiency. The connection method of the connecting piece adopts m8 milliliters

Connect the nut and screw of the rice. Two gaskets are placed below Luogang for long-term use to prevent screw loosening.

The following is a detailed diagram of the production line.

The above diagram fully demonstrates the connection between the universal ball platform and the entire production line. The universal platform shares a guide rail with the production line. From achieving seamless connection to the height of the universal ball platform

The overlap between the error and the height error of the production line achieves a very good connection effect. A process board profile has been added to the edge gap of the universal ball platform, which precisely blocks the gap

Now, it looks like there is no gap between the universal ball platform and the production line. The height of the process board profile is 20 millimeters. And the size and height of the universal ball we selected are 30 millimeters, so

Successfully avoided the conflict between the profile and the universal ball platform.

The universal ball platform adopts a white multi-layer board as the bottom plate.

The following picture shows the mobile tooling board for the production line.

The mobile tooling board of this production line does not have an impact groove for a stopper, which is because the boring carried by the tooling board does not allow this design. The size of the tooling board is 750 millimeters long, and the tooling

The mounting size is 500 millimeters and the thickness is 20 millimeters. The entire interior of the tooling board is made of multi-layer boards, and the surface of the tooling board is made of 2.0mm anti-static rubber. The edge of the tooling board is manually tapped

Edge with rounded corners with a radius of 20 millimeters. Use rounded corners for collision prevention. The key to achieving seamless connection between the tooling board and the tooling board is to install magnets at both ends of the tooling board. And the tooling board relies on

It will automatically suck together in the near future. This way, there will be no situation where the tooling board runs around randomly.